Lighting

SETi UVTOP270 : Ultraviolet LED

Published: 30/10/2012
Product code: SP12099
Price: EUR 6990
Applications: Industrial

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Introduction
Summary
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System Plus Consulting is proud to publish the reverse costing report on the SETi UV LED UVTOP270-BL-TO39, an UltraViolet LED supplied by Sensor Electronic Technology, Inc. (SETi). Based on a complete teardown process, the report estimates the production cost as well as the selling price of the component.

Packaged in a TO39 package with a sapphire ball lens, the UVTOP270-BL-TO39 is a UV LED with a luminous Flux of 600µW at 20 mA at a wavelength of 270nm, which makes it suitable for disinfection, protein analysis and forensic analysis.

The light-emitting layers are in epitaxial AlGaN on a sapphire substrate.

This report provides a complete teardown of the LED with:

Detailed photos
Material analysis
Schematic assembly description
Manufacturing Process Flow
In-depth economic analysis
Manufacturing cost breakdown
Selling price estimation

1. Overview / Introduction

2. Company Profiles

3. Physical Analysis

About the Physical Analysis
Physical Analysis Methodology
Package Characteristics
Package Dimensions
Package Cross section
Package Substrate
Package Phosphor
Package Synthesis
LED SEM details
LED Cross section
LED Synthesis

4. Manufacturing Process Flow

LED Die Process Flow
Packaging Process Flow
Description of the Wafer Fabrication Units
Description of the Assembly Unit

5. Cost Analysis

Yield Hypotheses
LED Front-End Cost
Front-End : Wafer patterning Cost
Front-End : Epitaxy Cost
Front-End : Other Front-End Cost
Front-End : Cost per Equipment Family
Front-End : Cost per Consumable
Back-End 0 : Probe Cost & Dicing
LED Die Cost
Back-End 1 : Packaging Cost & Final test
Back-End 1 : Packaging cost per step
Back-End 1 : Packaging consumable cost
Component Manufacturing Cost

6. Estimated Manufacturer Price Analysis

Manufacturers financial ratios
Binning Impact on Manufacturing Price
Ideal manufacturer Price
Manufacturing Price with Binning Yield

Glossary

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