Lighting

SEOUL Semiconductor – Z-Power Z5

Published: 12/11/2010
Product code: SP10047
Price: EUR 6990
Applications

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Introduction
Summary
Similar reports

System Plus Consulting is proud to publish the reverse costing report of the Z-Power Z5 Pure White LED supplied by SEOUL Semiconductor. Based on a complete teardown process, the report provides an estimation of the production cost as well as the selling price of the component.

The Z-Power Z5 pure white series have a typical brightness of 105lm with a consumption of 1.15W at 350mA

The component is provided in a specific 2-pins package, compatible with SMT process.

It can be used in a wide range of lighting applications such as mobile phone flash, Automotive lighting, Architectural lighting, large size LCD Backlight, Traffic signals…

This report provides complete teardown of the LED with:

Detailed photos
Material analysis
Schematic assembly description
Manufacturing Process Flow
In-depth economical analysis
Manufacturing cost breakdown
Selling price estimation

Glossary

1. Overview / Introduction

Executive Summary
Comparison of the analyzed LEDs
Reverse Costing Methodology

2. Physical Analysis

Physical Analysis Methodology
Package Characteristics
Package X-Ray
Package Opening
Package Cross-Section
Fluorescent Material
Package Parameters Summary
LED Dimensions
LED Emission
LED Cross-Section
LED Structure

3. Manufacturing Process Flow

LED Die Process Flow
Description of the Wafer Fabrication Unit

4. Cost Analysis

Synthesis of the Cost Analysis
Yields Explanation
LED Front-End Cost
Front-End : Epitaxy Cost
Front-End : Other Front-End Cost
Dies per Wafer & Probe Test
Back-End 0 : Probe Cost
Back-End 0 : Dicing Cost
LED Wafer & Die Cost (FE + BE 0)
Back-End 1 : Packaging Process Flow
Back-End 1 : Final Test Cost
Component Manufacturing Cost (FE+BE0+BE1)
Cost Analysis Evolution

5. Estimated Manufacturer Price Analysis

Price definitions
Manufacturers financial ratios
Binning Impact on Manufacturing Price
Ideal manufacturer Price
Manufacturing Price with Binning Yield

Conclusion