Lighting

Osram – Platinum Dragon LED

Published: 04/10/2010
Product code: SP10040
Price: EUR 6990
Applications

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Introduction
Summary
Similar reports

System Plus Consulting is proud to publish the reverse costing report of the Platinum Dragon LED series (ref: LW W5SN) from OSRAM. Based on a complete teardown process, the report provides an estimation of the production cost as well as the selling price of the component.

The Platinum Dragon series is round type and consumes 0.5 watt at 150mA. A typical luminous flux is 90lm at 350mA and up to 190lm at 1A.

The component is provided in a specific 2-pins 7x6mm package.

It is used in various applications such as exterior and interior automotive lighting, flashlight, backlighting, reading lamps, substitution of micro incandescent lamps, indoor and outdoor lighting.

This report provides complete teardown of the LED with:

Detailed photos
Material analysis
Schematic assembly description
Manufacturing Process Flow
In-depth economical analysis
Manufacturing cost breakdown

Glossary

1. Overview / Introduction

Executive Summary
Comparison of the analyzed LEDs
Reverse Costing Methodology

2. Physical Analysis

Physical Analysis Methodology
Package Characteristics
Package X-Ray
Package Opening
Package Cross-Section
Fluorescent Material
Package Parameters Summary
LED Dimensions
LED Emission
LED Cross-Section
LED Structure

3. Manufacturing Process Flow

LED Die Process Flow
Description of the Wafer Fabrication Unit

4. Cost Analysis

Synthesis of the Cost Analysis
Yields Explanation
LED Front-End Cost
Front-End : Epitaxy Cost
Front-End : Other Front-End Cost
Dies per Wafer & Probe Test
Back-End 0 : Probe Cost
Back-End 0 : Dicing Cost
LED Wafer & Die Cost (FE + BE 0)
Back-End 1 : Packaging Process Flow
Back-End 1 : Final Test Cost
Component Manufacturing Cost (FE+BE0+BE1)
Cost Analysis Evolution

5. Estimated Manufacturer Price Analysis

Price definitions
Manufacturers financial ratios
Binning Impact on Manufacturing Price
Ideal manufacturer Price
Manufacturing Price with Binning Yield

Conclusion